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Industrial Corrosion

Fundamentals, Failure, Analysis and Prevention

Edited by Saman Zehra, Ruby Aslam, Mohammad Mobin and Chandrabhan Verma
Copyright: 2025   |   Expected Pub Date:2025/04/30
ISBN: 9781394301539  |  Hardcover  |  
338 pages

One Line Description
The book equips professionals with essential insights into corrosion science, practical techniques for diagnosis and prevention, and access to the latest advancements in the field, making it an invaluable resource for enhancing industry practices and safeguarding assets.

Audience
Engineers, materials scientists, chemists, academics, researchers, and professionals in corrosion prevention, oil and gas, manufacturing, transportation, and infrastructure, where corrosion control is critical.

Description
Industrial Corrosion: Fundamentals, Failure, Analysis and Prevention offers an in-depth look at the science behind corrosion and its impact on industries worldwide. Covering both theoretical and practical aspects, this volume provides a clear understanding of corrosion mechanisms, materials degradation, and the reasons behind common industrial failures. It explores advanced techniques for diagnosing corrosion issues and presents effective solutions to mitigate and prevent them. The book not only delves into traditional corrosion control methods but also highlights the latest advancements in corrosion inhibitors and smart coatings, showcasing cutting-edge technologies that can revolutionize industry practices. With practical case studies, real-world examples, and expert insights, this comprehensive guide serves as a crucial resource for engineers, researchers, and professionals seeking to enhance their knowledge and apply corrosion prevention techniques in their work.
• Provides a detailed exploration of corrosion fundamentals, failure mechanisms, and prevention strategies, perfect for professionals and students alike
• Includes practical case studies and examples to help readers apply corrosion prevention methods in various industries
• Highlights the latest innovations in corrosion inhibitors and smart coatings for enhanced industrial protection

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Author / Editor Details
Saman Zehra, PhD, works in the Women Scientist Program in the Department of Applied Chemistry at Aligarh Muslim University. She has published over 50 articles in international journals and five books in addition to presenting her research at several international conferences. Her research interests include the development of smart coating materials for corrosion sensing and protection and the evaluation of green corrosion inhibitors.

Ruby Aslam, PhD, is a Postdoctoral fellow in the School of Civil Engineering and Architecture at Chongqing University of Science and Technology, Chongqing, China. She received her PhD from Aligarh Muslim University, India. She has authored/co-authored several research articles in international peer-reviewed journals of wide readership, including critical reviews and book chapters. She has edited 13 books for international publishers. Her research interests include corrosion inhibitors, coatings, colloid and surface science, and ionic liquids.

Mohammad Mobin, PhD, is the Vice Chancellor at the Cluster University of Srinagar. He has authored about 185 research papers and contributed to five books and 38 book chapters. Additionally, he has completed 40 research projects and presented his work as a keynote speaker at several international conferences. His research interests include corrosion inhibitors, conducting polymers, and seawater desalination.

Chandrabhan Verma, PhD, works in the Department of Chemical Engineering at the Khalifa University of Science and Technology, Abu Dhabi, UAE. He has edited and authored over 40 books and numerous research articles in addition to serving as a reviewer and board member for several international journals. His research focuses on designing and developing industrially applicable corrosion inhibitors.

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Table of Contents
Preface
1. Corrosion Fundamentals: Understanding the Science Behind the Damage
Saman Zehra, Mohammad Mobin, Mosarrat Parveen and Rais Ahmad
1.1 Introduction
1.2 Types of Corrosion
1.2.1 Uniform Corrosion
1.2.2 Pitting Corrosion
1.2.3 Crevice Corrosion
1.2.4 Galvanic Corrosion
1.2.5 Intergranular Corrosion
1.2.6 Stress Corrosion Cracking (SCC)
1.2.7 Erosion Corrosion
1.2.8 Corrosion Fatigue
1.2.9 Microbiologically Influenced Corrosion (MIC)
1.2.10 Hydrogen Embrittlement
1.3 Corrosive Environments
1.4 Consequences of Corrosion
1.5 Corrosion Monitoring in Industrial Environments
1.5.1 Physical Examination
1.5.2 Exposure Coupons and Electrical Resistance Probes
1.5.3 Thin-Layer Activation
1.6 Conclusion
Acknowledgment
References
2. Types of Industrial Corrosive Environments
Omar Dagdag, Rajesh Haldhar, Abhinay Thakur, Walid Daoudi, Avni Berisha, Elyor Berdimurodov and Hansang Kim
2.1 Introduction
2.2 Specific Types of Industrial Corrosive Environments
2.2.1 Atmospheric Corrosive Environments
2.2.1.1 Classification of Atmospheric Corrosion
2.2.1.2 Parameters Affecting Atmospheric Corrosion
2.2.2 Chemical Corrosive Environments
2.2.3 Forms of Corrosion
2.2.4 Factors Affecting Corrosion
2.2.5 Methods of Corrosion Protection
2.2.6 Microbiologically Influenced Corrosion (MIC)
2.2.7 Microorganisms Found in Gas and Oil
2.2.7.1 Microbes Associated with Microbiologically Influenced Corrosion
2.2.7.2 Sulfate-Reducing Bacteria
2.2.7.3 Iron-Reducing Bacteria
2.2.7.4 Sulfur-Oxidizing Bacteria
2.2.8 Mechanisms of Microbiologically Influenced Corrosion
2.2.8.1 Depolarization of the Cathode by Hydrogenase
2.2.8.2 The Anodic Depolarization Mechanism
2.3 Conclusion
References
3. Corrosion in the Oil and Gas Industry
Humira Assad, Imtiyaz Ahmad Lone, Praveen Kumar Sharma and Ashish Kumar
3.1 Introduction
3.2 Agents of Corrosion in Oil and Gas Industry
3.3 Types of Corrosion in Oil and Gas Industry
3.3.1 Sweet Corrosion
3.3.2 Sour Corrosion
3.3.3 Microbiologically Induced Corrosion
3.3.4 Erosion–Corrosion
3.3.5 Crevice Corrosion
3.4 Effects of Corrosion on the Oil and Gas Industry
3.5 Corrosion Prevention in the Oil and Gas Industry
3.6 Challenges and Future Breakthroughs
3.7 Conclusion
References
4. Corrosion in the Marine and Offshore Industry
A.R. Shojaei, B. Ramezanzadeh and H. Eivaz Mohammadloo
4.1 Introduction
4.2 Marine and Offshore Area
4.2.1 Seawater Composition
4.2.2 Effect of Temperature
4.2.3 Microbial Effect
4.3 Offshore Structure
4.4 Types of Corrosion
4.4.1 Uniform Corrosion
4.4.2 Pitting Corrosion
4.4.3 Crevice Corrosion
4.4.4 Galvanic Corrosion
4.4.5 Erosion–Corrosion
4.4.6 Stress Corrosion Cracking
4.4.7 Microbial Corrosion
4.5 Corrosion-Inhibition System
4.5.1 Cathodic Protection
4.5.2 Protective Coating
4.5.3 Alloy Selection
4.5.4 Design Modification
4.6 Challenges and Conclusion
4.6.1 Trends in Corrosion Research
4.6.2 Corrosion Management
References
5. Corrosion in the Power Plant Industry
Omar Dagdag, Rajesh Haldhar, Abhinay Thakur, Walid Daoudi, Avni Berisha, Elyor Berdimurodov and Hansang Kim
Abbreviations
5.1 Introduction
5.2 Types of Corrosion
5.2.1 Uniform Corrosion
5.2.2 Erosion Corrosion
5.2.3 Galvanic Corrosion
5.2.4 Crevice Corrosion
5.2.5 Stress Corrosion
5.3 Corrosion in Thermal Power Plant
5.4 Causes of Corrosion
5.4.1 Salt
5.4.2 Humidity
5.4.3 Extreme Temperatures
5.4.4 Industrial Lubricants
5.4.5 Surface Moisture
5.4.6 Airborne Particles
5.5 Corrosion in the Electricity Generation Sector
5.5.1 Corrosion of Heat Exchanger Materials in Co-Combustion Thermal Power Plants
5.5.1.1 Sulfur
5.5.1.2 Chlorine
5.5.1.3 H2O
5.5.1.4 O2
5.5.1.5 CO2
5.5.1.6 Temperature
5.5.1.7 The Corrosion Mechanism in Thermal Power Plants
5.5.2 Factors Contributing to Thermal Energy Storage System Corrosion in Concentrated Solar Power Plants
5.5.2.1 Hot Corrosion
5.5.2.2 Localized Corrosion
5.5.2.3 Mechanically Assisted Corrosion
5.5.2.4 Flow-Accelerated Corrosion
5.5.3 Corrosion of Nuclear Metallic Materials
5.6 Measures to Prevent Corrosion
5.6.1 By Surface Coating
5.6.2 Through Joining Metal with Additional Electropositive Metal
5.6.3 Through Developing a Layer of Insoluble Phosphate or Chromate
5.7 Conclusion and Future Research Directions
References
6. Corrosion in the Chemical Processing Industry
Khasan Berdimuradov, Akbarali Rasulov, Husan Yaxshinorov, Javokhir Abdisattorov, Elyor Berdimurodov, Omar Dagdag and Mohamed Rbaa
6.1 Introduction
6.2 Types of Corrosion in the Chemical Processing Industry
6.2.1 General Corrosion
6.2.2 Localized Corrosion
6.2.3 Environmental Cracking
6.3 Corrosion Mechanisms in Chemical Processes
6.4 Corrosion Control and Prevention
6.5 Monitoring and Inspection Techniques
6.6 Future Trends and Research Directions
6.7 Conclusions
References
7. Chemical Processing Industry: Corrosion Dynamics and Prevention Techniques
Ibrahim Y. Yaagoob, Lipiar K. M. O. Goni, Mohammad A. J. Mazumder and Shaikh A. Ali
7.1 Introduction
7.2 Corrosive Materials Within the Chemical Processing Industry
7.2.1 Chemical Processing Corrosion
7.2.1.1 Chlorine
7.2.1.2 Bromine
7.2.1.3 Hydrochloric Acid
7.2.1.4 Sulfuric Acid
7.2.1.5 Ammonia
7.2.1.6 Hydrogen
7.2.1.7 Oxygen
7.3 Corrosion in Specific Industries
7.3.1 Nuclear Power Corrosion
7.3.1.1 Food and Beverage Corrosion
7.4 Conclusion
7.5 Future Perspectives
Acknowledgment
References
8. Corrosion in the Food and Beverage Industry
Ruby Aslam, Qihui Wang and Zhitao Yan
8.1 Introduction
8.2 Corrosive Environment in Food Industry
8.3 Various Metals Used in Food Industry and Their Corrosion Phenomenon
8.3.1 Corrosion of Steel
8.3.2 Corrosion of Stainless Steel (SS)
8.3.3 Corrosion of Aluminum
8.3.4 Corrosion of Copper
8.3.5 Corrosion of Other Metals
8.4 Corrosion-Related Contamination Incidents
8.5 Types of Corrosion in the Food Industry
8.6 Factors Affecting Corrosion in Food Industry
8.7 Corrosion of Metals: A Literature Survey
8.8 Effective Corrosion Prevention
8.9 Challenges and Emerging Technologies for Corrosion Prevention
8.10 Conclusion
Acknowledgments
References
9. Corrosion and Corrosion Inhibition in the Pulp and Paper Industry
Shveta Sharma, Richika Ganjoo and Ashish Kumar
9.1 Introduction
9.2 Liquids Generated in Paper and Pulp Industry
9.3 Corrosion Inhibition in Paper and Pulp Industry
9.4 Conclusion
References
10. Corrosion in the Aerospace Industry
Abhinay Thakur, Harpreet Kaur, Valentine Chikaodili Anadebe, Sanju Purohit and Ashish Kumar
10.1 Introduction
10.2 Factors Influencing Corrosion Susceptibility
10.2.1 Material Selection and Composition
10.2.2 Environmental Conditions
10.2.3 Operational Stresses
10.3 Types of Corrosion in Aerospace Applications
10.3.1 Atmospheric Corrosion
10.3.2 Galvanic Corrosion
10.3.3 Stress Corrosion Cracking
10.3.4 Corrosion Fatigue
10.4 State-of-the-Art Corrosion Mitigation Strategies
10.4.1 Protective Coatings
10.4.2 Corrosion-Resistant Alloys
10.4.3 Advanced Surface Treatments
10.4.4 Corrosion Monitoring Techniques
10.5 Challenges and Future Outlooks
10.6 Conclusion
References
11. Corrosion in the Automotive Industry
Akbarali Rasulov, Husan Yaxshinorov, Javokhir Abdisattorov, Elyor Berdimurodov, Omar Dagdag, Mohamed Rbaa and Khasan Berdimuradov
11.1 Introduction
11.2 Types of Corrosion in the Automotive Industry
11.3 Corrosion Mechanisms
11.4 Influencing Factors
11.5 Protection Methods
11.6 Future Trends
11.7 Conclusion
References
12. Corrosion Failures in the Nuclear Power Plant
Quazi Md. Zobaer Shah
12.1 Corrosion Phenomena in Nuclear Technology
12.2 Corrosion in Water-Cooled Reactors
12.3 Corrosion in Helium-Cooled Reactors
12.4 Corrosion in Molten Salt and Liquid Metal-Cooled Reactors
12.5 Stress Corrosion Cracking (SCC)
12.5.1 Mechanisms of SCC
12.5.2 Types of SCC
12.5.3 Factors Influencing SCC
12.6 Flow-Accelerated Corrosion (FAC)
12.6.1 Historical Perspective
12.6.2 Mechanisms of FAC
12.6.3 Characteristics of FAC
12.6.4 Conditions Prone to FAC
12.7 Corrosion Effects in NPP Aspect
12.8 Corrosion Monitoring in Nuclear Power Plants
12.8.1 Importance of Corrosion Monitoring
12.8.2 Research Into Detection Techniques
12.8.3 In Situ Monitoring Developments
12.8.4 Future Challenges and Outlook
12.8.5 Limitations of Current Monitoring Methods
12.8.6 Online Ultratrace Analysis Solution
12.9 Corrosion Mitigation in Nuclear Power Plants
12.9.1 Corrosion Inhibitors
12.9.2 Stress Corrosion Cracking (SCC)
12.9.3 Irradiation-Assisted Stress Corrosion Cracking (IASCC)
12.9.4 Pressurized Water Stress Corrosion Cracking (PWSCC)
12.9.5 Intergranular Stress Corrosion Cracking (IGSCC)
12.9.6 Flow-Accelerated Corrosion (FAC)
12.9.7 Crud-Induced Localized Corrosion (CILC)
12.9.8 Microbial-Induced Corrosion (MIC)
12.10 Conclusion
References
13. Corrosion Monitoring and Inspection Techniques in Industrial Environments
Saman Zehra, Mohammad Mobin and Rais Ahmad
13.1 Introduction
13.2 Objectives of the Corrosion Monitoring
13.3 Elements of Corrosion Monitoring
13.4 Corrosion-Monitoring and Inspection Techniques
13.4.1 Coupon Technique: Overview and Assembly
13.4.2 Electrical Resistance (ER) Probes
13.4.2.1 Electrochemical Method
13.4.2.2 Field Signature Methods
13.4.2.3 Thin Layer Activation (TLA)
13.4.2.4 Chemical Analysis
13.4.2.5 Monitoring Hydrogen
13.4.2.6 Testing of Heat Exchangers and Spool Pieces
13.4.2.7 Monitoring of Bacteria
13.4.3 Data Management in Corrosion Inspection and Monitoring
13.5 Conclusion
Acknowledgment
References
Index

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Description
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Table of Contents
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