The book is essential for anyone looking to deepen their understanding of advanced composite materials and their intricate behaviors, offering comprehensive insights into the mechanics, design, and innovative applications of functional composites in today’s engineering landscape.
Table of ContentsPreface
1. Introduction to Functional Composite MaterialsSandip Kunar, Gurudas Mandal, Jagadeesha T. and Pranav Charkha
1.1 Introduction
1.2 Overview
1.3 Characteristics of Composites
1.4 A Fundamental Method for Choosing Materials
1.5 Polymer Matrix
1.6 Reinforcements
1.7 Techniques for Producing Composites
1.7.1 Molding Using Open Contact
1.7.2 Resin Infusion Method
1.7.3 Injection Molding
1.7.4 Filament Winding
1.7.5 Pultrusion Process
1.7.6 Additive Manufacturing
1.8 Composite Properties
1.9 Latest Developments
1.10 Applications
1.11 Conclusion
References
2. Shape Memory Alloys as Functional CompositesParam Singh, Yatin Khanna, Roopak Varshney and Yajush Walia
2.1 Introduction
2.1.1 Exploration and Attempts at Development
2.2 Composition and Microstructure of Shape Memory Alloys’ (SMAs’) Composition
2.2.1 Microstructure
2.2.2 Characterization Techniques
2.2.3 Shape Memory Effect
2.2.4 Super Elasticity
2.3 Processing Techniques Used for Shape Memory Alloys
2.3.1 Casting
2.3.2 Powder Metallurgy
2.3.3 Thermomechanical Processing
2.4 Characterization Methods Employed to Evaluate the Microstructural and Mechanical Properties of SMAs
2.4.1 Microscopy
2.4.2 X-Ray Diffraction (XRD)
2.4.3 Tests of the Material’s Mechanical Characteristics and Behavior
2.5 Applications of Shape Memory Alloys as Functional Composites
2.5.1 Aerospace
2.5.2 Automotive
2.5.3 Medical Applications
2.5.4 Consumer Electronics
2.6 Design Considerations and Challenges in Using SMAs for Specific Applications
2.6.1 Compatibility with the Prerequisites of the Application
2.6.2 Mechanisms of Actuation and Their Controls
2.7 The Choice of Materials and Their Compatibility
2.7.1 Fatigue and Durability
2.7.2 Manufacturing and Processing
2.7.3 Expense and the Possibility of Commercialization
2.8 Case Studies and Success Stories That Demonstrate the Practical Implementation of SMAs as Functional Composite Structures
2.8.1 The Use of Smart Morphing Adaptors in Aerospace
2.8.2 Self-Deployable Space Structures
2.8.3 Orthopedic Implants and Medical Devices
2.8.4 Adaptive Structures in the Automotive Sector
2.8.5 Wearable Technologies and Intelligent Textiles
2.9 Current State of Research in Shape Memory Alloys and Potential Areas for Future Exploration
2.10 Recent Advancements in the Development of Novel SMA Compositions, Processing, and Applications
2.10.1 Novel SMA Compositions
2.10.2 Advanced Processing Methods
2.10.3 SMA Application Advancements
2.10.4 Composite Hybrid Structures
2.11 Conclusions
References
3. Characterization and Testing of Smart Functional CompositesRanjita Swain, Sunita Routray and Rudra Narayan Mohapatro
3.1 Introduction
3.1.1 Shape Memory Composites (SMPs)
3.1.2 Self-Healing Composites
3.1.3 Piezoelectric Composites
3.1.4 Magnetostrictive Composites
3.1.5 Thermoelectric Composites
3.1.6 Conductive Composites
3.1.7 Light-Responsive Composites
3.1.8 Bio-Inspired Composites
3.1.9 Multi-Functional Composites
3.2 Mechanical Characterization
3.2.1 Overview of Mechanical Testing Methods
3.2.2 Discussion of Mechanical Properties
3.2.3 Mechanical Characterization of Smart Functional Composites
3.2.4 Electrical Characterization of Smart Functional Composites
3.2.4.1 Dielectric Strength
3.2.4.2 Insulation Resistance
3.2.4.3 Volume Resistivity and Surface Resistivity
3.2.5 Types of Smart Functional Composites
3.2.5.1 Structural Smart Composites
3.2.5.2 Composites for Actuation
3.2.5.3 Novel Functional Composites
3.2.5.4 Nanocomposites for Novel Functions
3.3 Thermal Characterization of Smart Functional Composites
3.3.1 Thermal Behavior of Smart Functional Composites
3.3.1.1 Thermal Characterization Techniques
3.3.1.2 Thermal Properties of Key Smart Functional Composites
3.3.1.3 Challenges and Future Directions
3.4 Environmental and Durability Testing of Functional Smart Materials
3.4.1 Thermal Cycling and Temperature Testing
3.4.2 Moisture and Humidity Testing
3.4.3 UV and Radiation Exposure
3.4.4 Mechanical and Vibration Testing
3.4.5 Electromagnetic Interference (EMI) Testing
3.5 Durability Testing Methodologies for Smart Functional Composites
3.5.1 Accelerated Aging Testing
3.5.2 Self-Healing and Damage Detection
3.5.3 Field Testing and Real-World Simulations
3.6 Recent Advances in Smart Functional Composite Testing
3.6.1 Integration of Smart Sensors for Real-Time Monitoring
3.6.2 Nanomaterial Enhancements
3.7 Conclusion
References
4. Piezoelectric NanocompositesParam Singh, Srijal Mishra, Roopak Varshney and Yajush Walia
4.1 Introduction
4.1.1 The Piezoelectric Effect
4.1.1.1 Direct Piezoelectric Effect
4.1.1.2 Reverse Piezoelectric Effect
4.2 Variables and Constants That Have an Impact on the Performance of Piezoelectric Materials
4.2.1 Electro-Mechanical Coupling Factors (k)
4.2.2 Piezoelectric Strain (Charge) Constant (d)
4.2.3 Piezoelectric Voltage Constants (g)
4.2.4 Mechanical Quality Factor (Qm)
4.2.5 Electrical Loss (tanδ)
4.2.6 Dielectric Constant (ε)
4.3 Piezoelectric Nanocomposites
4.3.1 Piezoelectric Nanocomposite Materials—Polymer-Based
4.3.2 Poling
4.3.3 Preparation of a Nano-Polymeric Piezoelectric Composite
4.3.4 Piezoelectric Nanoparticle Polymer Composite Foam (PNPF)
4.3.5 Reverse Effect of PNPF
4.4 Piezoelectric Polymer Materials
4.4.1 Polyvinylidene Fluoride (PVDF)
4.4.2 Polyvinylidene Fluoride Trifluoro Ethylene (PVDF-TrFE)
4.4.3 Polyvinylidene Cyanide-Vinyl Acetate
4.4.4 Polyamide 11 (Nylon 11)
4.4.5 Cellular Polypropylene (PP)
4.4.6 Poly-Organo-Phosphazenes (POPh)
4.5 Piezoelectric Nanocomposite Materials—Ceramic-Based
4.5.1 Lead Zirconate Titanate (PZT)
4.5.2 Potassium Sodium Niobate (KNN)
4.5.3 Bismuth Sodium Titanate (BNT)
4.5.4 Aluminum Nitride (AlN)
4.5.5 Lithium Niobate
4.6 Improvements to Piezoelectric Ceramics
4.7 Applications of Piezoelectric Nanocomposites
4.7.1 Bio-Medical
4.7.2 Piezoelectric Tactile Sensors
4.7.3 Piezoelectric Vibrational Energy Harvestors Using Polymer Nanocomposite
4.7.4 Piezoelectric Nano-Generator (PENG)
4.7.4.1 Force Applied Perpendicular to the Nanowire’s Axis
4.7.4.2 Force Applied Parallel to the Nanowire’s Axis
4.7.5 Nanocomposite Electrical Generators (NEG)
References
5. Modulation of Waveform Effect on Ni/Nano-ZrO2–TiO2 Composite Coating on Mild SteelKoona Bhavani, VSN Venkata Ramana, Chitrada Prasad, A. Ramesh and Marana Lalitha
5.1 Introduction
5.2 Procedure
5.2.1 Materials and Synthesis of Nanocomposites
5.2.2 Electrodeposition
5.2.3 Characterization
5.3 Results and Discussions
5.3.1 Microscopic Structure Analysis
5.3.2 X-Ray Diffraction
5.3.3 Microhardness
5.3.4 Pitting Corrosion Studies
5.4 Conclusions
References
6. Smart Composite Materials for Aerospace ApplicationsIbrahim Momoh-Bello Omiogbemi, Emmanuel Imhanote Awode, Mohammed Habib Muhammad, Adegoke Adesanmi and Ishaya Musa Dagwa
6.1 Introduction
6.1.1 Importance of Composite Materials in Aerospace
6.1.1.1 Weight Reduction
6.1.1.2 High Strength-to-Weight Ratio
6.1.1.3 Corrosion Resistance
6.1.1.4 Design Flexibility
6.1.1.5 Heat Resistance and Thermal Stability
6.1.1.6 Structural Health Monitoring
6.1.1.7 Reduction in Production Costs
6.1.1.8 Sustainability
6.1.2 Overview of Smart Functional Composite Polymer Materials
6.1.2.1 Key Characteristics
6.1.2.2 Manufacturing Techniques
6.1.2.3 Applications
6.2 Types of Smart Functional Composite Polymer Materials
6.2.1 Polymer Matrix Composites (PMCs)
6.2.2 Carbon Fiber Reinforced Polymers (CFRP)
6.2.3 Glass Fiber Reinforced Polymers (GFRP)
6.2.4 Shape Memory Polymers (SMPs)
6.2.5 Self-Healing Polymers (SHPs)
6.2.6 Conductive Polymer Composites (CPCs)
6.3 Properties and Characteristics
6.3.1 Mechanical Properties
6.3.1.1 Strength
6.3.1.2 Stiffness
6.3.1.3 Toughness
6.3.2 Thermal Properties
6.3.2.1 Thermal Conductivity
6.3.2.2 Thermal Stability
6.3.3 Electrical Properties
6.3.3.1 Conductivity
6.3.3.2 Resistivity
6.3.4 Multifunctional Properties
6.3.4.1 Self-Sensing
6.3.4.2 Self-Healing
6.4 Aerospace Applications
6.4.1 Structural Components
6.4.1.1 Wings
6.4.1.2 Fuselage
6.4.1.3 Control Surfaces
6.4.2 Functional Components
6.4.2.1 Actuators
6.4.2.2 Sensors
6.4.2.3 Energy
6.4.2.4 Storage
6.4.3 Thermal Management Systems
6.4.4 Self-Healing Coatings and Materials
6.5 Manufacturing Techniques
6.5.1 Conventional Methods
6.5.1.1 Hand Layup
6.5.1.2 Resin Transfer Molding (RTM)
6.5.1.3 Compression Molding
6.5.2 Advanced Methods
6.5.2.1 Additive Manufacturing (AM)
6.5.2.2 Electrospinning
6.5.2.3 Automated Fiber Placement (AFP)
6.5.3 Nanotechnology-Enabled Manufacturing
6.6 Challenges
6.6.1 Interfacial Properties and Bonding
6.6.2 Scalability and Cost-Effectiveness
6.6.3 Integration with Existing Aerospace Systems
6.6.4 Future Research Directions
6.7 Conclusion
References
7. Behavioral Study of Tribological Coating of Smart Functional Composites for High Wear ApplicationsM. Sasi Kumar, N. Venkatesh, M. Makesh Kumar, S.L. Pradeep Kumar, D. Santhosh Kumar and B. Deeban
7.1 Introduction
7.2 Principle of Tribology and Mechanisms of Wear
7.2.1 Wear Types
7.2.2 Significance of Coating in Enhancing Wear Resistance
7.3 Intelligent Multifunctional Composites
7.3.1 Categories of Functional Composites
7.3.2 Applications in High-Wear Environments
7.4 Tribological Coatings
7.5 Techniques for the Design and Fabrication of Materials
7.6 Development of Performance
7.7 Obstacles and Constraints
7.7.1 Material Compatibility Challenges
7.7.2 Considerations Regarding Expenses and the Ability to Scale
7.7.3 Constraints Related to Environmental and Operational Factors
7.8 Emerging Trends and Research Pathways
7.9 Conclusion
References
8. Applications to Dynamic Behavior: Free Vibration Analysis of Functional CompositesDebarupam Gogoi, Pramod Kumar Parida, Md. Irquam Alam, Mihir Kumar Pandit and Arun Kumar Pradhan
8.1 Introduction
8.1.1 Advantages of FGM Over Traditional Composites
8.2 Recent Advances in the Development and Application of Functionally Graded Materials
8.3 Challenges and Future Directions
8.4 Free Vibration Analysis of Functional Composite Materials
8.4.1 Geometry and Property
8.4.2 Mathematical Modeling
8.5 Conclusion
References
9. Structural Health Monitoring of Composite Structures: Utility, Challenges, Sensor Technologies, and Advanced MethodsSumanta Banerjee and Anindita Kundu
9.1 Introduction
9.1.1 Traditional Composites: Overview and Advantages
9.1.2 Smart Composites: Characterization and Application Potential
9.1.3 Structural Health Monitoring: Why the Need?
9.1.4 What This Chapter is All About?
9.2 Composite Materials: Problems and Challenges
9.3 Structural Health Monitoring for Composites: Benefits and Challenges
9.4 Sensors Employed in SHM: A Review
9.4.1 Fiber Optic Sensors (FOSs)
9.4.2 Resistance Strain Gauges
9.4.3 Piezoelectric Sensors
9.4.4 Eddy Current Sensors
9.4.5 Micro-Electromechanical (MEMS) Sensors
9.5 Overview of Typical SHM Methods for Composite Materials
9.5.1 Lamb Wave Method (LWM)-Based SHM
9.5.2 The Electromechanical (E/M) Impedance Method
9.5.3 Active Vibration-Based Method (AVBM)
9.5.4 Acoustic Emission “Passive” Methods for SHM
9.5.5 Strain-Based Methods for SHM
9.5.6 The Comparative Vacuum Monitoring (CVM) “Passive” Method
9.6 Conclusions and Future Scope
References
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