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Submit a ProposalTribology and Characterization of Surface Coatings
 | Edited by Sarfraj Ahmed and Vinayak S. Dakre
Copyright: 2021 | Status: Published ISBN: 9781119818786 | Hardcover | 307 pages Price: $195 USD  |
One Line Description
The book provides updated information on the friction and wear behavior of coatings used in various industrial applications. Surface modification is a cost-effective process of increasing the life of components so that the whole device need not be changed if the surface is worn out. The tribological behavior of biological implants is currently an active topic and a thorough discussion is one of the book’s features.
Audience
The book will serve as a reference to researchers, scientists, academicians, industrial engineers, and students who work in the fields of materials/ polymer science and mechanical engineering. Apart from their applications to aerospace and electronics industries, the coatings are also used in the field of biomedical engineering.
The book will serve as a reference to researchers, scientists, academicians, industrial engineers, and students who work in the fields of materials/ polymer science and mechanical engineering. Apart from their applications to aerospace and electronics industries, the coatings are also used in the field of biomedical engineering.
Description
Tribology and Characterization of Surface Coatings explores key issues which are important in the research and development of surface coatings by providing updated information on friction and wear behavior of coatings used in different industrial applications. It covers the various coating deposition techniques, tribological response of nanocomposite coatings, multilayer hardfacing, and wear testing methods for coatings at nanoscale. The use of nanostructures may alter the tribological, characterization, and mechanical properties of the materials. Thermal spraying is the most widely used technique in industry for the deposition of coatings and their tribological properties need to be determined. This book also includes the recent trends in biotribology and the materials used in implants to counter the abrasive wear.
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Tribology and Characterization of Surface Coatings explores key issues which are important in the research and development of surface coatings by providing updated information on friction and wear behavior of coatings used in different industrial applications. It covers the various coating deposition techniques, tribological response of nanocomposite coatings, multilayer hardfacing, and wear testing methods for coatings at nanoscale. The use of nanostructures may alter the tribological, characterization, and mechanical properties of the materials. Thermal spraying is the most widely used technique in industry for the deposition of coatings and their tribological properties need to be determined. This book also includes the recent trends in biotribology and the materials used in implants to counter the abrasive wear.
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Author / Editor Details
Sarfraj Ahmed is a Research Fellow at the National Institute of Technology, Raipur, India has more than 6 years of professional experience including industry and academia. He obtained his Master’s in Materials Engineering from VNIT, Nagpur in 2009 and his research areas are in tribology, coatings, and gas sensors.
Sarfraj Ahmed is a Research Fellow at the National Institute of Technology, Raipur, India has more than 6 years of professional experience including industry and academia. He obtained his Master’s in Materials Engineering from VNIT, Nagpur in 2009 and his research areas are in tribology, coatings, and gas sensors.
Vinayak S. Dakre obtained his PhD in metallurgical and materials engineering from Vivesvaraya National Institute of Technology (VNIT), Nagpur in 2019. He has published many research papers in international journals.
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Table of Contents
Preface
1. Overview of Coating Deposition Techniques
Neeraj Mehta
1.1 Introduction
1.2 Thin-Film Characteristics
1.3 Techniques Based on Physical Deposition Processes
1.3.1 Evaporation
1.3.1.1 Mean-Free Path: A Significant Parameter for High-Quality Evaporation 8 1.3.2 Sputtering
1.3.2.1 Characteristics of Sputtering
1.3.2.2 Types of Magnetron Sputtering Technique
1.3.3 Other Techniques Based on Physical Deposition Processes
1.4 Techniques Based on Chemical Deposition Processes
1.4.1 Chemical Vapor Deposition (CVD)
1.4.1.1 Atmospheric Pressure Chemical Vapor Deposition (APCVD)
1.4.1.2 Low-Pressure Chemical Vapor Deposition (LPCVD)
1.4.1.3 Metal Organic Chemical Vapor Deposition (MOCVD)
1.4.1.4 Plasma Enhanced Chemical Vapor Deposition (PECVD)
1.4.1.5 Laser Chemical Vapor Deposition (LCVD)
1.4.2 Atomic Layer Deposition (ALD)
1.4.2.1 ALD Versus CVD Deposition Technique
1.4.3 Other Techniques Based on Chemical Deposition Processes
1.5 Present Status and Future Scope
1.6 Conclusion
References
2. Tribological Investigation of Developed Nanocomposite Mos2-Tio2-Zro2 Coating Material
Avinash V. Borgaonkar, Deepak Rai and Ismail Syed
2.1 Introduction
2.2 Materials and Methods
2.3 Experimental Details
2.4 Results and Discussions
2.5 Conclusions
References
3. Methods of Microstructural Characterization of Coatings
A. M. Kamalan Kirubaharan, D. Dinesh Kumar, K. Gobi Saravanan and Subhenjit Hazra
3.1 Introduction
3.2 X-Ray Diffraction
3.2.1 Coating Texture
3.2.2 Residual Stress Measurement
3.3 Atomic Force Microscopy
3.4 Scanning Electron Microscopy
3.5 Energy Dispersive X-Ray Spectroscopy
3.6 Transmission Electron Microscopy
3.7 X-Ray Photoelectron Spectroscopy
3.8 Electron Probe Microanalysis
3.9 Secondary Ion Mass Spectroscopy
3.10 Raman Spectroscopy
3.11 Conclusion
References
4. Wear Mechanisms and Methods of Wear Testing
Ahmed Abdelbary
4.1 Introduction
4.2 Mechanisms of Wear
4.2.1 Adhesion
4.2.2 Abrasion
4.2.3 Surface Fatigue
4.2.4 Corrosion
4.2.5 Erosion
4.2.6 Fretting
4.2.7 Impact
4.2.8 Thermal
4.3 Methods of Wear Testing
4.3.1 Sliding Wear Test
4.3.2 Rolling Wear Test
4.3.3 Scratch Wear Test
4.3.4 Abrasion Wear Test
4.3.5 Erosion Wear Test
4.3.6 Impact Wear Test
References
5. Mechanical Behavior of Thermal Spray Coatings
Jayant Gopal Thakare
5.1 Introduction
5.2 Elastic Modulus and Fracture Toughness
5.2.1 Effect of Microstructure on Fracture Toughness
5.3 Evaluation of Residual Stress
5.4 Conclusion
References
6. Tribological Properties of Carbon-Based Coatings
D. Dinesh Kumar, P. Kuppusami, Gobi Saravanan Kaliaraj, Siva Sankar Sana and A.M. Kamalan Kirubaharan
6.1 Introduction
6.1.1 Classification of Carbon-Based Coatings
6.1.1.1 DLC Coatings
6.1.1.2 Diamond Coatings
6.2 Deposition of Carbon-Based Coatings
6.2.1 Physical Vapor Deposition Techniques
6.2.2 Chemical Vapor Deposition Techniques
6.3 Tribo-Mechanical Characteristics of Carbon-Based Coatings
6.3.1 H-Free a-C or DLC Coatings
6.3.2 Hydrogenated a-C (H-DLC) Coatings
6.3.3 ta-C Coatings
6.3.4 Diamond Coatings: MCD, NCD, and UNCD
6.3.5 Metal-Doped Carbon-Based Coatings
6.4 Factors Influencing Tribological Properties of Carbon-Based Coatings
6.5 Conclusions
References
7. Performance Evaluation of Journal Bearing Under Thin-Film Lubrication Sandeep Soni
7.1 Introduction
7.2 Governing Equations
7.2.1 Hydrodynamic Lubrication Modeling
7.2.2 Thin-Film Lubrication Modeling
7.3 Solution Strategy
7.4 Performance Characteristics
7.4.1 Load Carrying Capacity and Attitude Angle
7.4.2 Frictional Characteristics
7.4.3 Oil Flow Rate
7.4.4 Frictional Torque and Energy Loss
7.5 Results and Discussion
7.6 Conclusions
Nomenclature
Dimensionless Parameters
References
8. Bioactive Coatings for Biomedical Applications
Gobi Saravanan Kaliaraj, D. Dinesh Kumar and A.M. Kamalan Kirubaharan
8.1 Introduction
8.2 Surface Coating
8.3 Polyether Ether Ketone
8.4 Nitride Composites Coating
8.5 Binary Transition Metal Nitride Coatings
8.6 Hydroxyapatite-Based Coating
8.7 Bioactive Glass Coatings
8.8 Composite Coatings
8.9 Conclusions
References
9. Study of Tribological Behavior and Wear Mechanism of Nanocomposite Coatings
Lailesh Kumar, Pankaj Shrivastava, Deepankar Panda, Arka Ghosh and Syed Nasimul Alam
9.1 Introduction
9.1.1 Techniques Employed for Depositing Nanocoatings
9.1.1.1 Electrodeposition Coating
9.1.1.2 Plasma Detonation Technology
9.1.1.3 Vacuum Arc Deposition
9.1.1.4 Sol-Gel Technique
9.1.1.5 Cold Spray Method
9.1.1.6 Chemical Vapor Deposition
9.1.1.7 Physical Vapor Deposition
9.1.1.8 Thermal Spray Method
9.1.1.9 Solution Dispersion
9.1.1.10 Spray Coating
9.1.1.11 Dip Coating
9.2 Applications of the Different Nanocomposite Coating Techniques
9.2.1 The Future of Nanocoatings
9.3 Effect of Different Coating Techniques on the Mechanical Properties of the Materials
9.4 Corrosion Behavior in Nanocoatings
9.5 Wear Mechanism in Nanocoatings 200 References
10. Investigation of Automotive Disc Brake’s Material Based on Tribological Parameters by Using Computational Structural Analysis
Arul Prakash R., Vijayanandh R., Ramesh G., Hariaran S., Janardhanan Y., Senthil Kumar M. and Jagadeeshwaran P.
10.1 Disc Brake
10.1.1 Introduction
10.1.2 Materials Used in Disc Brakes
10.2 Literature Survey—Problem Description and Solution Technique
10.2.1 Problem Descriptions
10.2.2 Methodology Used—Computational Structural Analysis
10.3 Structural Analysis
10.3.1 Conceptual Design
10.3.2 Pre-Processing
10.3.3 Mathematical Modeling Used in this Finite Element Analysis
10.3.4 Generation of Grid and Its Convergence Study
10.3.5 Numerical Results on Disc
10.3.6 Comparative Analysis of Disc
10.3.7 Numerical Simulation on Brake Pad
10.3.8 Comparative Analysis of Brake Pad
10.4 Theoretical Investigations
10.4.1 Investigation-1
10.4.2 Investigation-2
10.4.3 Investigation-3
10.5 Conclusion
References
11. Studies of Nanomechanical and Wear Testing Methods of Thermal Sprayed Coatings
Zulfequar Ali, Ashish Kumar Singh, Omprakash Thakare and Chitrakant Tiger
11.1 Introduction
11.2 Nanowear Testing Methods
11.2.1 Nanoscratch Testing
11.2.2 Nanofretting Wear Testing
11.3 Nanomechanical Testing Methods
11.3.1 Nanoindentation Technique
11.3.2 Nanoimpact Test
11.3.3 Micropillar Compression
11.4 An Overview of Past Research
11.5 Design of a New Coating
11.6 General Discussions
References
12. Overview of Biological Tissue Properties for Biotribology
L. DhiviyaLakshmi and V. Muthukumaran
12.1 Introduction
12.2 Tissue Interaction With Implant
12.2.1 Bone
12.2.2 Compact Bone
12.2.3 Trabecular Bone
12.2.4 Mechanical Property of Bone
12.3 Anisotropy
12.4 Heterogeneity
12.5 Aging
12.6 Hysteresis
12.7 Bone Remodeling
12.8 Joint
12.9 Biomechanics of Cartilage Degeneration
12.10 Biotribology of Total Hip Replacement (Metal-on-Metal Articulation)
12.11 Conclusion
References
13. Mechanical Behavior of Single and Multilayer Hardfacing on Ferrous Alloys
B. Venkatesh
13.1 Introduction
13.2 Experimental Details
13.2.1 Hardfacing Procedure
13.2.2 Characterization of the Stellite Hardfaced Surface
13.2.3 Erosion Investigation
13.2.4 Eroded Sample Characterization
13.3 Outcome
13.3.1 Hardfaced Layer Behavior
13.3.2 Rate of Erosion
13.3.3 Eroded Sample Inspection
13.4 Discussion
13.4.1 Literature Observations
13.4.2 Common Erosion Behavior
13.4.3 Deformation Depth
13.4.4 Efficiency of Erosion
13.4.4.1 Abrasive Wear
13.4.4.2 Sliding Wear
13.4.4.3 Erosive Wear
13.4.4.4 Microstructures for Fe-Cr Hardfaced Layers
13.5 Conclusions
References
Index
Back to Top
Preface
1. Overview of Coating Deposition Techniques
Neeraj Mehta
1.1 Introduction
1.2 Thin-Film Characteristics
1.3 Techniques Based on Physical Deposition Processes
1.3.1 Evaporation
1.3.1.1 Mean-Free Path: A Significant Parameter for High-Quality Evaporation 8 1.3.2 Sputtering
1.3.2.1 Characteristics of Sputtering
1.3.2.2 Types of Magnetron Sputtering Technique
1.3.3 Other Techniques Based on Physical Deposition Processes
1.4 Techniques Based on Chemical Deposition Processes
1.4.1 Chemical Vapor Deposition (CVD)
1.4.1.1 Atmospheric Pressure Chemical Vapor Deposition (APCVD)
1.4.1.2 Low-Pressure Chemical Vapor Deposition (LPCVD)
1.4.1.3 Metal Organic Chemical Vapor Deposition (MOCVD)
1.4.1.4 Plasma Enhanced Chemical Vapor Deposition (PECVD)
1.4.1.5 Laser Chemical Vapor Deposition (LCVD)
1.4.2 Atomic Layer Deposition (ALD)
1.4.2.1 ALD Versus CVD Deposition Technique
1.4.3 Other Techniques Based on Chemical Deposition Processes
1.5 Present Status and Future Scope
1.6 Conclusion
References
2. Tribological Investigation of Developed Nanocomposite Mos2-Tio2-Zro2 Coating Material
Avinash V. Borgaonkar, Deepak Rai and Ismail Syed
2.1 Introduction
2.2 Materials and Methods
2.3 Experimental Details
2.4 Results and Discussions
2.5 Conclusions
References
3. Methods of Microstructural Characterization of Coatings
A. M. Kamalan Kirubaharan, D. Dinesh Kumar, K. Gobi Saravanan and Subhenjit Hazra
3.1 Introduction
3.2 X-Ray Diffraction
3.2.1 Coating Texture
3.2.2 Residual Stress Measurement
3.3 Atomic Force Microscopy
3.4 Scanning Electron Microscopy
3.5 Energy Dispersive X-Ray Spectroscopy
3.6 Transmission Electron Microscopy
3.7 X-Ray Photoelectron Spectroscopy
3.8 Electron Probe Microanalysis
3.9 Secondary Ion Mass Spectroscopy
3.10 Raman Spectroscopy
3.11 Conclusion
References
4. Wear Mechanisms and Methods of Wear Testing
Ahmed Abdelbary
4.1 Introduction
4.2 Mechanisms of Wear
4.2.1 Adhesion
4.2.2 Abrasion
4.2.3 Surface Fatigue
4.2.4 Corrosion
4.2.5 Erosion
4.2.6 Fretting
4.2.7 Impact
4.2.8 Thermal
4.3 Methods of Wear Testing
4.3.1 Sliding Wear Test
4.3.2 Rolling Wear Test
4.3.3 Scratch Wear Test
4.3.4 Abrasion Wear Test
4.3.5 Erosion Wear Test
4.3.6 Impact Wear Test
References
5. Mechanical Behavior of Thermal Spray Coatings
Jayant Gopal Thakare
5.1 Introduction
5.2 Elastic Modulus and Fracture Toughness
5.2.1 Effect of Microstructure on Fracture Toughness
5.3 Evaluation of Residual Stress
5.4 Conclusion
References
6. Tribological Properties of Carbon-Based Coatings
D. Dinesh Kumar, P. Kuppusami, Gobi Saravanan Kaliaraj, Siva Sankar Sana and A.M. Kamalan Kirubaharan
6.1 Introduction
6.1.1 Classification of Carbon-Based Coatings
6.1.1.1 DLC Coatings
6.1.1.2 Diamond Coatings
6.2 Deposition of Carbon-Based Coatings
6.2.1 Physical Vapor Deposition Techniques
6.2.2 Chemical Vapor Deposition Techniques
6.3 Tribo-Mechanical Characteristics of Carbon-Based Coatings
6.3.1 H-Free a-C or DLC Coatings
6.3.2 Hydrogenated a-C (H-DLC) Coatings
6.3.3 ta-C Coatings
6.3.4 Diamond Coatings: MCD, NCD, and UNCD
6.3.5 Metal-Doped Carbon-Based Coatings
6.4 Factors Influencing Tribological Properties of Carbon-Based Coatings
6.5 Conclusions
References
7. Performance Evaluation of Journal Bearing Under Thin-Film Lubrication Sandeep Soni
7.1 Introduction
7.2 Governing Equations
7.2.1 Hydrodynamic Lubrication Modeling
7.2.2 Thin-Film Lubrication Modeling
7.3 Solution Strategy
7.4 Performance Characteristics
7.4.1 Load Carrying Capacity and Attitude Angle
7.4.2 Frictional Characteristics
7.4.3 Oil Flow Rate
7.4.4 Frictional Torque and Energy Loss
7.5 Results and Discussion
7.6 Conclusions
Nomenclature
Dimensionless Parameters
References
8. Bioactive Coatings for Biomedical Applications
Gobi Saravanan Kaliaraj, D. Dinesh Kumar and A.M. Kamalan Kirubaharan
8.1 Introduction
8.2 Surface Coating
8.3 Polyether Ether Ketone
8.4 Nitride Composites Coating
8.5 Binary Transition Metal Nitride Coatings
8.6 Hydroxyapatite-Based Coating
8.7 Bioactive Glass Coatings
8.8 Composite Coatings
8.9 Conclusions
References
9. Study of Tribological Behavior and Wear Mechanism of Nanocomposite Coatings
Lailesh Kumar, Pankaj Shrivastava, Deepankar Panda, Arka Ghosh and Syed Nasimul Alam
9.1 Introduction
9.1.1 Techniques Employed for Depositing Nanocoatings
9.1.1.1 Electrodeposition Coating
9.1.1.2 Plasma Detonation Technology
9.1.1.3 Vacuum Arc Deposition
9.1.1.4 Sol-Gel Technique
9.1.1.5 Cold Spray Method
9.1.1.6 Chemical Vapor Deposition
9.1.1.7 Physical Vapor Deposition
9.1.1.8 Thermal Spray Method
9.1.1.9 Solution Dispersion
9.1.1.10 Spray Coating
9.1.1.11 Dip Coating
9.2 Applications of the Different Nanocomposite Coating Techniques
9.2.1 The Future of Nanocoatings
9.3 Effect of Different Coating Techniques on the Mechanical Properties of the Materials
9.4 Corrosion Behavior in Nanocoatings
9.5 Wear Mechanism in Nanocoatings 200 References
10. Investigation of Automotive Disc Brake’s Material Based on Tribological Parameters by Using Computational Structural Analysis
Arul Prakash R., Vijayanandh R., Ramesh G., Hariaran S., Janardhanan Y., Senthil Kumar M. and Jagadeeshwaran P.
10.1 Disc Brake
10.1.1 Introduction
10.1.2 Materials Used in Disc Brakes
10.2 Literature Survey—Problem Description and Solution Technique
10.2.1 Problem Descriptions
10.2.2 Methodology Used—Computational Structural Analysis
10.3 Structural Analysis
10.3.1 Conceptual Design
10.3.2 Pre-Processing
10.3.3 Mathematical Modeling Used in this Finite Element Analysis
10.3.4 Generation of Grid and Its Convergence Study
10.3.5 Numerical Results on Disc
10.3.6 Comparative Analysis of Disc
10.3.7 Numerical Simulation on Brake Pad
10.3.8 Comparative Analysis of Brake Pad
10.4 Theoretical Investigations
10.4.1 Investigation-1
10.4.2 Investigation-2
10.4.3 Investigation-3
10.5 Conclusion
References
11. Studies of Nanomechanical and Wear Testing Methods of Thermal Sprayed Coatings
Zulfequar Ali, Ashish Kumar Singh, Omprakash Thakare and Chitrakant Tiger
11.1 Introduction
11.2 Nanowear Testing Methods
11.2.1 Nanoscratch Testing
11.2.2 Nanofretting Wear Testing
11.3 Nanomechanical Testing Methods
11.3.1 Nanoindentation Technique
11.3.2 Nanoimpact Test
11.3.3 Micropillar Compression
11.4 An Overview of Past Research
11.5 Design of a New Coating
11.6 General Discussions
References
12. Overview of Biological Tissue Properties for Biotribology
L. DhiviyaLakshmi and V. Muthukumaran
12.1 Introduction
12.2 Tissue Interaction With Implant
12.2.1 Bone
12.2.2 Compact Bone
12.2.3 Trabecular Bone
12.2.4 Mechanical Property of Bone
12.3 Anisotropy
12.4 Heterogeneity
12.5 Aging
12.6 Hysteresis
12.7 Bone Remodeling
12.8 Joint
12.9 Biomechanics of Cartilage Degeneration
12.10 Biotribology of Total Hip Replacement (Metal-on-Metal Articulation)
12.11 Conclusion
References
13. Mechanical Behavior of Single and Multilayer Hardfacing on Ferrous Alloys
B. Venkatesh
13.1 Introduction
13.2 Experimental Details
13.2.1 Hardfacing Procedure
13.2.2 Characterization of the Stellite Hardfaced Surface
13.2.3 Erosion Investigation
13.2.4 Eroded Sample Characterization
13.3 Outcome
13.3.1 Hardfaced Layer Behavior
13.3.2 Rate of Erosion
13.3.3 Eroded Sample Inspection
13.4 Discussion
13.4.1 Literature Observations
13.4.2 Common Erosion Behavior
13.4.3 Deformation Depth
13.4.4 Efficiency of Erosion
13.4.4.1 Abrasive Wear
13.4.4.2 Sliding Wear
13.4.4.3 Erosive Wear
13.4.4.4 Microstructures for Fe-Cr Hardfaced Layers
13.5 Conclusions
References
Index
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